Pump Repair
Pump Repair
At Hanson Gear Works, we specialize in comprehensive pump repair services tailored to meet the diverse needs of various industries. With our premium facilities and unique rebuilding techniques, we can effectively repair and rebuild all types of pumps, including impellers, wear plates, blower freezer barrels, pump housing, and other parts.
We understand the critical role pumps play in your operations, which is why we prioritize quality and reliability in every repair project we undertake.
We have the experience to get your pumps back to working order, whether they are utilized infood processing facilities, chemical, power, mining, or oil refineries. Utilizing advanced technology and precision procedures, we ensure that all repaired equipment meets or exceeds OEM specifications.
All of our pump repair services are backed by a guarantee against wear, peeling, chipping, and flaking, providing you with peace of mind and confidence in the durability of our repairs. Furthermore, when compared to OEM replacements, our affordable solutions can save your business up to 50%!
We can restore and recondition existing pumps to their original functionality, so why pay the full purchase price for new equipment?
Why chose us?
- Cutting-edge technology for precise pump repairs
- Skilled technicians guarantee original pump performance
- Swift service with substantial cost savings
- Trusted, budget-friendly solutions for all pump repair requirements
We specialize in repairing and rebuilding a diverse range of pumps, including pump housing, wear plates, impellers, blower freezer barrels, and more. Our expertise extends to pumps used in various industries, such as oil refineries, chemical plants, power plants, mining, and food processing plants.
Our pump repair process utilizes top-notch technology and unique procedures designed to save equipment, even if it’s broken, chipped, worn out, or cracked. We employ advanced techniques in O.D.-I.D. grinding, machining, and CNC machining to ensure pumps are rebuilt to their original size and functionality.
We stand behind the quality of our workmanship with a warranty against chipping, flaking, peeling, or wearing for all pump repairs. Our commitment to excellence ensures that repaired pumps meet or exceed OEM specifications, providing our clients with reliable and durable solutions.
With up to 50% savings potential, clients can avoid the expense of full purchase prices while benefiting from expertly refurbished pumps that meet or exceed OEM standards.
Signs such as excessive noise, vibrations, pressure fluctuations, overheating, or leaks indicate that your pump may need repair. Reduced efficiency and inconsistent flow rates are also warning signs.
Yes! We specialize in rebuilding custom, obsolete, and hard-to-find pumps by remanufacturing components to meet OEM specifications.
Yes, we provide emergency repair services for critical operations to minimize downtime and production loss.
Absolutely! We offer various performance-enhancing upgrades, including wear-resistant coatings, improved seals, and advanced balancing techniques to increase efficiency and durability.
Standard repairs usually take 5-10 business days. However, the timeline depends on the extent of damage, part availability, and any required custom modifications.
All pump repairs come with a warranty against wear, chipping, peeling, and flaking. Our goal is to provide long-lasting solutions that meet or exceed OEM standards.
Why Choose Hanson Gear Works for Pump Repair?
Advanced Repair Technology– Our pump repair services utilize state-of-the-art equipment, including CNC machining, O.D.-I.D. grinding, and high-precision rebalancing. These advanced techniques allow us to restore damaged or worn pump components to their original dimensions with extreme accuracy. By leveraging modern engineering solutions, we ensure that repaired pumps meet or exceed OEM specifications, improving efficiency, longevity, and overall performance.
Expert Technicians– Our highly skilled technicians bring years of hands-on experience in diagnosing, repairing, and rebuilding industrial pumps. With specialized training in metallurgy, machining, and fluid dynamics, our team can identify complex issues and implement effective repair strategies. We focus on precision craftsmanship to ensure every pump we service operates at peak efficiency, reducing downtime and extending operational life.
Cost-Effective Solutions– Replacing an industrial pump can be a significant financial burden, often costing twice as much as a professional repair. Our cost-effective pump restoration services help businesses save up to 50% compared to purchasing new equipment. By reconditioning worn components, replacing faulty parts, and enhancing the durability of existing pumps, we provide long-term savings without compromising reliability.
Fast Turnaround Times– We understand that downtime can be costly and disruptive to your operations. That’s why we prioritize efficiency, offering fast turnaround times to ensure minimal interruptions to your workflow. Whether it’s routine maintenance, emergency repairs, or complete pump rebuilds, we work diligently to restore your equipment as quickly as possible while maintaining the highest standards of quality and precision.
Custom Upgrades & Modifications– Beyond standard repairs, we provide specialized upgrades to improve pump efficiency, durability, and performance. Whether you require wear-resistant coatings, enhanced sealing solutions, or precision balancing, our customized modifications are designed to address specific operational challenges. These enhancements help extend the life of your pump while optimizing its energy consumption and overall effectiveness.
Step-by-Step Pump Repair Process
Initial Inspection & Damage Assessment
- Our team begins by conducting a comprehensive evaluation of the pump to assess visible wear, misalignment, leaks, and any structural damage.
- Advanced diagnostic techniques such as vibration analysis and thermal imaging help detect internal issues that may not be immediately visible.
- All findings are documented, and a repair strategy is developed based on the severity of the damage and industry requirements.
Dismantling & Cleaning
- The pump is carefully disassembled, ensuring that no further damage occurs during the process.
- Components are cleaned thoroughly using industrial-grade solutions to remove accumulated debris, oil residues, and corrosion.
- Each part is inspected separately for cracks, excessive wear, or any signs of deterioration that could impact performance.
Detailed Component Analysis
- Using precision measuring instruments, we evaluate clearances, tolerances, and shaft alignment to determine if any components are out of specification.
- Critical components such as impellers, bearings, shafts, and seals undergo a thorough inspection using non-destructive testing (NDT) methods, including magnaflux and dye penetrant testing.
- If necessary, parts that are beyond repair are identified for replacement or remanufacturing.
Repair & Component Restoration
- Worn-out or damaged parts are repaired using state-of-the-art machining and reconditioning processes.
- Techniques such as O.D.-I.D. grinding, CNC machining, and hard-facing are applied to restore components to OEM specifications.
- Bearings, seals, and other key parts are replaced with high-quality alternatives that enhance performance and longevity.
- If the customer requests, we can implement performance-enhancing modifications, including upgraded coatings, improved balancing, or enhanced lubrication systems.
Reassembly & Precision Testing
- The repaired pump is reassembled with meticulous attention to precision and alignment to ensure smooth operation.
- High-grade lubricants and sealing materials are applied to improve longevity and efficiency.
- The pump undergoes rigorous testing, including:
- Pressure and leak testing to ensure sealing integrity.
- Flow rate testing to verify performance metrics.
- Vibration and noise analysis to confirm smooth operation under load conditions.
Final Quality Inspection & Delivery
- A final inspection is conducted to ensure that all components meet or exceed OEM standards.
- A detailed report outlining the repair process, replaced components, and maintenance recommendations is provided to the client.
- The fully repaired pump is prepared for shipment or on-site installation, with expert guidance available for proper maintenance.
Industries We Serve with Pump Repair Solutions
Our comprehensive pump repair services support a variety of industries, helping businesses maintain peak operational efficiency.
Oil & Gas Industry
- Repairing pumps used in offshore and onshore drilling, refining, and pumping stations.
- Restoring reliability in crude oil transfer and natural gas processing pumps.
Chemical Processing
- Rebuilding chemical-resistant pumps that handle corrosive and abrasive substances.
- Enhancing seals and coatings to withstand aggressive industrial environments.
Power Generation
- Servicing cooling pumps, condensate pumps, and feedwater pumps in power plants.
- Ensuring uninterrupted performance in hydroelectric, coal, and nuclear power facilities.
Mining & Quarrying
- Repairing heavy-duty slurry pumps used in mineral extraction and material transport.
- Increasing pump lifespan in high-wear applications such as dewatering and tailings management.
Food & Beverage Processing
- Restoring sanitary and food-grade pumps to maintain hygiene and efficiency.
- Ensuring compliance with strict regulatory standards in beverage and dairy production.
Water Treatment & Wastewater Management
- Repairing high-capacity pumps used in water filtration, desalination, and wastewater treatment.
- Implementing corrosion-resistant coatings for long-term durability in harsh environments.
Get Reliable & Cost-Effective Pump Repair Services
At Hanson Gear Works, we are committed to delivering high-quality, cost-effective pump repair solutions for industries that rely on efficient pumping systems. Whether you need minor repairs, complete rebuilds, or performance-enhancing upgrades, our skilled technicians ensure your pumps operate at peak efficiency.
With savings of up to 50% compared to OEM replacements and a strong warranty on all services, our pump repair solutions provide the reliability and performance you need. Contact us today for a consultation!
